Tooling solutions for better productivity

January 13, 2023

Customized solutions from Ace Micromatic Group

Tooled up solutions from Ace designers

The component manufacturing industry is diverse and ever evolving. Customers are met with challenging component design that requires special attention and innovation to achieve. With customized solutions, customers can productionize quickly. In today’s competitive environment it’s crucial for customers to be able to establish a robust process for manufacturing components. With more than 40 years of experience in providing a variety of machine tools solutions in machine tools solutions, Ace Micromatic Group, is one of the most preferred experts that can offer the right answers for customized solutions. Ace Designers, one of the principal companies of Ace Micromatic group and a market leader for turning centres, offers a wide range of standard machines which can be used for varied applications. It has also built expertise to provide customized solutions to cater to the operational needs of specific components.

Tooled up solutions

With a dedicated team of engineers carrying extensive experience in process development, tooling, fixturing and programming of turning centers, Ace Designers provides the best tooled up solutions and ensures that customers can start seeing profits faster, giving them a competitive edge. Some of the solutions we offer comprise:
  • Work holding design
  • Process layouts
  • Cycle time estimation and optimization
  • Cp/Cpk evaluation
  • Tool engineering
  • Component Trials

Process for the solution:

Customer Specification
  • Understanding customer requirements
  • Analysis of customer requirements
  • Definition of project objectives and scope of services
Solution Proposal
  • Listing of the scope of services
  • Machine selection
  • Process proposal
  • Budgetary offer
  • Cycle time estimation
Order acceptance
  • Performance of detailed engineering
  • Preparation of tool layouts and production documents
  • Work Holding drawings
  • Customer approval for drawings
Manufacturing
  • Mounting and assembly
  • Tooling trials
  • Process capability study
  • Component proving out
Inspection and Acceptance
  • Internal inspection and functional test of all components
  • Quality test and reports
  • Receivables
  • Packaging and delivery
Reports & Documentation
  • Creation of project
  • Documentation of all purchased parts
  • Creation of test reports and acceptance certificates
With a thorough process and dedicated team in place, Ace Designers achieves successful results that customers are satisfied with.